Monday, January 26, 2015

ASME B31.3 Process Piping Course Handout Intro

ASME B31.3 Process Piping Course Introduction in Accordance with Design, Construction, and Mechanical Integrity

Series of Articles would be coming daily as per table below:

This course will review the basic requirements of the ASME B31 Code for Pressure Piping with emphasis on B31.3, Process Piping. General topics in the course include Code organization and intent, pressure design, design for sustained loads including support design, flexibility analysis, equipment loads, flanges, expansion joints, supports and restraints, materials, fabrication, examination, testing, and, for existing piping systems, mechanical integrity. Applications of these concepts, including simple hand analysis methods and computer based analysis methods, will be demonstrated. Included will be comparisons between ASME B31.3 and ASME B31.1, Power Piping. Inspection and maintenance (mechanical integrity) of existing piping systems will be covered, as provided in API 570, Piping Inspection Code.

SectionTitleTopics Covered
1 Introduction
  •  General Definitions
  • Piping Development Process
  • Piping System Standards
  • B31.3 Scope
  • Organization of the Code
  • Fluid Service Definitions
 2
Metallic Pipe &
Fitting Selection

  •  Piping System Failure
  • Bases for Selection
  • Listed versus Unlisted Piping Components
  • Fluid Service Requirements
  • Pipe
  • Fittings
  • Branch Connections
  • Flanges
  • Gaskets
  • Bolting
  • Flanged Joints

 3 Materials
  •  Strength of Materials
  • Bases for Design Stresses
  • B31.3 Material Requirements
  • 􀂃 Listed and Unlisted Materials
  • 􀂃 Temperature Limits
  • 􀂃 Toughness Requirements
  • 􀂃 Deterioration in Service
 4
Pressure Design
(metallic)
  • Design Pressure & Temperature
  • Quality Factors
  • Weld Joint Strength Factor
  • Pressure Design of Components
    • 􀂃 Four Methods
    • 􀂃 Straight Pipe
    • 􀂃 Fittings
    • 􀂃 Fabricated Branch Connections
    • 􀂃 Flanges and Blanks
    • 􀂃 Other Components
  • Piping Material Specifications
 5 Valve Selection 􀂾 Code Requirements
􀂾 Selection by Valve Type
  • 􀂃 Gate
  • 􀂃 Globe
  • 􀂃 Check
  • 􀂃 Butterfly
  • 􀂃 Ball
  • 􀂃 Plug
 6 Introduction to Flexibility Analysis 􀂾 What are we trying to achieve?
􀂾 Flexibility Analysis Example
 7 Layout and Support 􀂾 General Considerations
􀂾 Support Spacing
􀂾 Support Locations
􀂾 Support Elements
 8 Flexibility 􀂾 General Considerations
􀂾 Friction
􀂾 Stress Intensification
􀂾 Thermal Expansion
􀂾 Spring Hangers
􀂾 The Displacement Load Analysis
 9 Reactions 􀂾 General Considerations
􀂾 Fabricated Equipment
􀂾 Rotating Equipment
􀂾 Supports
􀂾 Cold Spring
 10 Flexibility Analysis
􀂾 When to Perform a Detailed Analysis
􀂾 Considerations
 11 Designing with Expansion Joints 􀂾 Types of Expansion Joints
􀂾 Pressure Thrust
􀂾 Installation of Expansion Joints
􀂾 Metal Bellows Expansion Joints
 12
Fabrication and Installation
 􀂾 Welder/Brazer Qualification
􀂾 Welding Processes
􀂾 Weld Preparation
􀂾 Typical Welds
􀂾 Preheating & Heat Treatment
􀂾 Typical Owner Added Requirements
􀂾 Installation
􀂾 Flange Joints
 13
Inspection, Examination and
Testing
 􀂾 Inspection
􀂾 Examination
  • 􀂃 Methods
  • 􀂃 Requirements
  • 􀂃 Acceptance Criteria
􀂾 Leak Testing
  • 􀂃 Methods
  • 􀂃 Requirements
 15
Nonmetallic Piping
Systems
 􀂾 General
􀂾 Design, Fabrication and Installation for
  • o Thermoplastics
  • o Reinforced thermosetting resins
  • o Reinforced concrete
  • o Vitrified clay
  • o Borosilicate glass
  • o Piping lined with nonmetals
􀂾 Limitations
 16
Category M Fluid
Service
 􀂾 General
􀂾 B31.3 Requirements
  • o Design
  • o Fabrication
  • o Examination
  • o Testing
􀂾 Typical Owner Added Requirements
 17
High Pressure
Piping
 􀂾 General
􀂾 Materials
􀂾 Pressure Design
􀂾 Limitations
􀂾 Fabrication
􀂾 Examination
􀂾 Testing
 18
In-service Piping - Inspection, Repair,
Alteration and Rerating
􀂾 API 570 Piping Inspection Code
􀂾 Responsibilities
􀂾 What to Inspect
􀂾 Types of Inspection
􀂾 Inspection Practices
􀂾 Frequency and Extent of Inspection
􀂾 Remaining Life Calculation
􀂾 Repairs and Alterations
􀂾 Rerating
 19
What’s Different in B31.1
􀂾 Scope
􀂾 Organization of the Code
􀂾 Fluid Service Requirements
􀂾 Bases for Allowable Stresses
􀂾 Material Requirements
􀂾 Pressure Design Requirements
􀂾 Valve Requirements
􀂾 Fabrication and Installation
􀂾 Inspection, Examination and Testing

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